Top 8 Technology Trends for Smart Mining Operations in 2024

January 4, 2024 by Norman Dziengel
Read in 14 Minutes

 

In this article, we will explore the current state of RTLS technology in the mining industry, discuss recent advancements, and make predictions about how this technology will evolve by the year 2024.

Trend #1:  ESG Focus and Real-Time Insights: Going Beyond the Mandatory Government Regulations

The mining industry faces challenging yet exciting prospects within the realm of Environmental, Social, and Governance considerations (ESG), sustainability, and the need for consistent performance metrics aligned with ESG principles.

Navigating environmental regulations proves to be a complex task, especially given the aging nature of many mines. In this context, emphasizing ESG aspects provides avenues to address these challenges and fosters sustainable practices.

Real-time insights extend beyond the mandatory regulatory requirements. In response to heightened global governmental demands, mining operations are compelled to establish additional safety layers. This is essential for safeguarding workers from potential risks, particularly collisions involving Heavy Equipment Machines (HEMs).

Leveraging real-time insights facilitates a comprehensive understanding of productivity and the identification of bottlenecks within the mining operation. Critical conditions affecting workers and vehicles and areas exposed to specific gasses can be promptly identified.

Aspects such as mine safety, which is achieved by transparently determining the location of hazardous areas and identifying the causes of downtime and bottlenecks, play a crucial role.

Here, a real-time feedback system in the form of an RTLS platform via visually appealing interfaces can help mining personnel make informed decisions. Critical events can trigger automated sub-processes and alarms and activate key institutions via traditional channels such as physical signaling devices, email or SMS.

Integrating technologies such as Chirp, a robust radio frequency technology, improves location accuracy in out- and indoor areas and enables tracking of underground assets. With its extended range (300m-500m) and resilience to interferences, Chirp proves particularly suitable for precise location tracking and collision avoidance in the mining environment.

Trend #2: Amplifying Mining Efficiency with Automation and Digital Twins

In the dynamic landscape of mining operations, a strategic focus on workplace productivity initiatives is driving transformative changes. This concerted effort aims to optimize workforce efficiency and operational processes by implementing advanced strategies and technologies.

One pivotal aspect involves monitoring the productivity of the mining workforce, where meticulous attention is given to avoiding overlaps in tasks. This ensures the elimination of duplicated efforts and prevents resource wastage. The coordination of miners and equipment is streamlined, resulting in a more efficient and synchronized operational environment.

Efforts are also directed towards planning and time management, leveraging advanced systems to plan mining operations with precision. Real-time tracking of miners and equipment locations facilitates optimal resource allocation and utilization, ensuring that the right resources are in the right place at the right time and is used efficiently. This strategic approach significantly enhances overall productivity.

Integrating real-time condition monitoring and maintenance practices is another cornerstone of these initiatives. This includes empowering remote equipment operations, particularly in challenging or distant mining sites, enhancing both safety and operational efficiency.

Continuous productivity monitoring is integral to these initiatives, involving real-time data collection and analysis to identify trends and areas for improvement. This proactive approach allows mining operations to adapt swiftly to changing conditions, amplifying overall output.

Efficient traffic control is achieved through advanced systems that provide alerts for potential traffic jams or bottlenecks in mining operations. Timely notifications empower operators to address congestion issues promptly, minimizing disruptions.

Furthermore, the focus on maximized availability and efficiency entails real-time alerts for equipment failures or unplanned downtime. This proactive monitoring enables mining operations to take immediate measures to address issues like blocking vehicles in a decline tunnel, distress calls of miners, and movement priority of vehicles and workers in tunnel sections while taking into account shift times.

Trend #3:  RTLS and Collision Avoidance Systems Leading the Way for Enhanced Safety and Efficiency

The primary focus for the upcoming year undoubtedly revolves around enhancing safety measures within the mining sector. Real-Time Location Systems (RTLS) play a crucial role in achieving this vital objective. They enable fast and accurate location tracking, effectively addressing the complexities of promptly locating miners during emergencies. The continuous monitoring capabilities of RTLS enhance the identification of unauthorized access to sensitive areas, contributing to the system's role in regulating timely access for miners and vehicles and fostering a proactive safety environment.

Event detection capabilities within the RTLS framework are essential in identifying non-compliance in safety areas and shift times, including violations related to blast clearance and instances of personnel or vehicles deviating from prescribed shift schedules. The role validation seamlessly integrated into the RTLS platform becomes a pivotal component in preventing false alarms.

The geofencing feature, supported by RTLS, establishes virtual boundaries, for example, to control vehicle access, adding an additional layer of security in the mining environment. Through alerts and real-time location visualization of vehicles and personnel on the mining shaft plan as a digital twin, efficient traffic management is facilitated, minimizing congestion and conflicts for a smoother traffic flow.

Implementing a Collision Avoidance System is crucial for safety in mining operations, especially for miners and Heavy Equipment Machines (HME). Here again, RTLS technology supports intelligent solutions by issuing alerts with varying alarm levels based on the proximity of approaching assets, whether personnel or vehicles. Crucially, the system and user's reaction time define the braking distance, adapting to the maximum speed of vehicles, personnel, or other moving assets within the mining site. 

The versatility of the Collision Avoidance System is evident in its compatibility with Chirp technology for speeds exceeding 20 km/h and Ultra-Wideband (UWB) for slower speeds. To further enhance functionality, the system can incorporate a "priority" feature, focusing solely on the nearest tag in a given scenario, optimizing response protocols, and increasing the adaptability of the Collision Avoidance System.

Trend #4: Autonomous Vehicles, Drones for Surveillance, and Exploration

The mining industry is undergoing a significant transformation with the surge in the use of autonomous vehicles and drones for surveillance and exploration. This trend is projected to be a prominent feature in 2024 by offering quicker live-footage insights into complex situations.

In contrast to traditional surveying methods like ground-based surveys, drone technology is emerging as a new way to provide more efficient and precise data acquisition processes. Advanced sensors, especially Light Detection and Ranging (LiDAR), equip drones for detailed mapping of mining sites, including hard-to-reach areas. 

Real-Time Location Systems (RTLS) play a central role in increasing the efficiency of autonomous vehicles and drones in mining. In 2024, this integration will become a major trend with several notable impacts, especially when operational processes are linked to measured positions and can be automatically optimized to match operational expectations.

Firstly, the integration of RTLS ensures enhanced navigation precision for drones and Autonomous Ground Vehicles (AGVs). This precision becomes particularly crucial in navigating challenging terrains or confined spaces within mining areas where traditional navigation methods may prove insufficient.

Secondly, heightened safety measures characterize this trend. Real-time tracking through RTLS minimizes the risk of collisions or unintended encounters among various assets, a critical consideration in environments where multiple drones and AGVs are active simultaneously.

Furthermore, RTLS facilitates seamless coordination between AGVs and drones, ensuring harmonious operation within mining sites. Accurate location data enables these vehicles to work together efficiently, optimizing traffic flow and reducing potential operational hazards.

Trend #5: Harnessing Intelligent Technologies and RTLS for Sustainable Operations

The increasing pressure on mining companies to mitigate their environmental impact drives the search for eco-friendly solutions. Intelligent mining technologies play a crucial role in this endeavor by focusing on reducing energy consumption and waste production.

Implementing Real-Time Location Systems (RTLS) into mining operations facilitates the precise real-time tracking of vehicles, equipment, and personnel, enabling mining companies to plan the most efficient transportation routes for materials. This minimizes unnecessary idle times for vehicles and reduces energy consumption in transportation.

RTLS enables precise positioning for autonomous vehicles, optimizing navigation via enhancing route efficiency, increasing energy efficiency, and minimizing wear and tear.

Monitoring of equipment and machinery locations enables efficient energy management for mining companies. This allows them to optimize energy management systems, directing energy purposefully and effectively minimizing unnecessary waste.

Trend #6: Artificial Intelligence (AI) for Predictive Analytics and Enhanced Efficiency

Integrating artificial intelligence (AI) into mining operations represents a significant trend aimed at leveraging predictive analytics for improved operational efficiency. Advanced AI algorithms are employed to predict equipment failures, optimize resource allocation, and enhance overall mining operations. This extends to geological modeling and exploration, where AI plays a crucial role in analyzing data to predict the presence of valuable minerals and optimize exploration strategies.

As mining companies accumulate unprecedented amounts of data, the focus shifts towards utilizing analytics to gain profound insights into mining operations. Monitoring equipment conditions include predictive maintenance analyses, tracking wear patterns, and analyzing sensor data to prevent malfunctions. In optimizing resource allocation, data is used to fine-tune the deployment of workforce, machinery, and vehicles while simultaneously predicting peak times for resource demand. Energy consumption management involves analyzing patterns to identify energy-saving opportunities and implementing AI algorithms to optimize energy-intensive equipment.

Geological modeling and exploration benefit from AI, with applications ranging from predicting mineral occurrences to optimizing exploration strategies through data analysis. Personnel safety analysis involves examining historical safety incidents, identifying patterns, and implementing predictive analyses for proactive safety measures. In this comprehensive analytical context, Real-Time Location Systems (RTLS) play a crucial role by providing precise real-time data, thereby enhancing the accuracy and reliability of these analyses, ultimately leading to advanced and sustainable mining practices.

Trend #7: IIoT and RTLS Transforming Mining Operations

The Industrial Internet of Things (IIoT) is reshaping the mining industry, bringing about unprecedented efficiency and resource utilization. Traditionally, digital sensors and smart devices have autonomously captured operational data on mining sites. However, the remote locations of many mining sites have made it challenging to access and effectively utilize this valuable data. This has led to information silos that hinder the seamless sharing of critical insights among stakeholders, from on-site mine operators to top-level management.

To address these challenges, incorporating Real-Time Location Systems (RTLS) into IIoT solutions emerges as a pivotal solution. RTLS offers a comprehensive perspective on the condition of mining operations across diverse temporal and spatial dimensions. This integration empowers mining companies with real-time insights into operational trends and performance, fostering a holistic understanding that was previously elusive.

The amalgamation of IIoT and RTLS brings forth many innovations that redefine how mining processes are optimized. Smart measurements for power, water, and fuel consumption provide granular insights, enabling precise resource management. Real-time condition monitoring of equipment ensures proactive maintenance, averting potential breakdowns and extending the lifespan of critical assets.

The IIoT-driven advancements extend to the realm of autonomous vehicle operations, introducing efficiencies in transportation logistics within mining sites. Fueled by IIoT data analytics, predictive maintenance capabilities empower mining companies to foresee equipment issues before they escalate, minimizing downtime and optimizing maintenance schedules. In very sharply calculated businesses - like the coal industry - a blown tire of a dump truck near the working face can be disastrous for the whole business of a single mine site.

Trend #8: Leveraging RTLS for Real-time Condition Monitoring in Mining

Real-time condition monitoring, enabled by the integration of Real-Time Location Systems (RTLS), represents a crucial advancement in the mining industry. This application provides precise tracking of health and safety protocols while offering comprehensive monitoring of environmental parameters such as air quality, temperature, and humidity.

By integrating sensors in RTLS tags, mining companies gain real-time insights into on-site conditions. This data allows for proactively identifying potential hazards or issues before they reach critical levels. For instance, a sudden deterioration in air quality may indicate the presence of hazardous gasses, prompting swift intervention to prevent accidents.

This preventive approach ensures employees' health and safety and guarantees the smooth operation of facilities. By avoiding environmental conditions that could lead to operational disruptions, real-time condition monitoring contributes to minimizing unplanned downtime. Simultaneously, risks to the environment and the safety of employees can be significantly reduced, fostering a more sustainable and secure mining operation.

The Current State of RTLS in the Mining Industry

RTLS technology is already considerably impacting modern mining operations. Solutions such as Inpixon's RTLS provide high-precision, real-time tracking and positioning information for assets, people, and vehicles, both indoor and outdoor. This granular data helps organizations optimize productivity, safety, and security across their premises.

In recent years, there have been significant advancements in RTLS technology from various suppliers in the industry, including Inpixon. For example, we have witnessed the emergence of ultra-wideband (UWB), an innovative RTLS technology providing high-precision tracking with greater accuracy than Wi-Fi or Bluetooth-based systems. Likewise, advances in network and sensor technologies have improved the overall performance and robustness of RTLS systems, making them suitable for harsh mining environments.

RTLS: Empowering Advanced and Sustainable Mining Practices for 2024

In summary, mining trends focus on ESG compliance, operational efficiency, safety, and sustainability. Real-Time Location Systems (RTLS) play a central role in optimizing operations, ensuring safety, and fostering sustainability.

From AI-driven analytics to autonomous vehicles, RTLS is a linchpin for advanced and responsible mining practices, contributing to a transformative and future-ready industry.

To learn more about the future of mining technology, contact the experts at Inpixon today.

ABOUT THE AUTHOR
Norman is the Product Manager at Inpixon, with over 5 years of experience at the company. Norman holds a PHD in Computer Science with a focus on wireless sensor networks. With experience in product marketing, product management, and design of ranging and RTLS products, he is a core member in refining and innovating Inpixon’s RTLS product portfolio.