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Use Case

INTRALOGISTICS

Streamline your intralogistics processes and enhance the entire product journey within your facility. Maximize inventory turnover, expedite order fulfillment, and ensure precise inventory management through seamless integration with RTLS technology. Eliminate search times, automate tasks, and achieve unparalleled efficiency for your warehouse operations.

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Optimize Intralogistics with Inpixon RTLS

Real-time tracking in intralogistics enables precise monitoring of stocks, tools, vehicles and employees. Auto-ID technologies on forklift trucks eliminate the need for manual scanning, resulting in efficient real-time inventory management. Search times are eliminated as employees can locate assets quickly and accurately, increasing efficiency.

Real-time visibility in logistical processes enables comprehensive insights and optimizes processes in real time. Real-time guidance with RTLS makes material handling more efficient, reduces costs and increases warehouse productivity. Real-time alerts ensure quick reactions to process deviations, guarantee on-time deliveries and increase customer satisfaction.

Location-based verification with RTLS improves process reliability and minimizes risks. Collision detection systems prevent potential accidents, while RTLS implementations provide immediate security alerts in the event of unauthorized access. 

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Intralogistics Traceability & Automation Benefits

  • Automate and Optimize: Boost Productivity by 40%
    • Increase productivity by up to 40%  through automated goods receipt and optimized shelf guidance.
  • Streamlining Throughput Times
    • Streamline throughput times with precise shelf guidance and automated transport order assignments for enhanced efficiency.
  • Cost Savings and Collaborative Excellence
    • Achieve significant cost savings through improved operational efficiency, error reduction, and enhanced resource utilization.
  • Resource Optimization
    • Optimize resources with precise transport order assignments and real-time tracking of forklifts and goods for more efficient operations.
    • Foster smooth coordination and collaboration among warehouse staff with enhanced communication.
    • Save valuable time by implementing automated processes, real-time tracking, and optimized workflows.
    • Streamline warehouse management along automated singulation processes, providing insights into inventory occupancy.

  • Maximize Precision and Minimize Errors
    • Enhance accuracy and reduce errors in inventory management and order fulfillment.
    • Continuous visibility into the location and status of goods improves decision-making and minimizes stockouts or overstock situations.

Example Uses of
Intralogistics Software

  • Real-time tracking of inventory, tools, vehicles, & employees

    Utilize real-time monitoring for critical resources, ensuring constant location data for data-driven decision-making, and ultimately saving time while reducing costs linked to misplaced inventory.
  • Auto-ID on forklifts and automatic posting


    Leverage Auto-ID technologies to automate the identification and recording of goods and tools, eliminating the need for manual scanning. Ensure seamless transmission of data to a WMS or ERP system for precise and real-time inventory management.
  • Elimination of search times


    Empower employees to swiftly locate assets with accuracy, leading to substantial time savings. Experience enhanced efficiency, minimized downtime, and heightened customer satisfaction as a result.
  • Real-time visibility



    Gain comprehensive visibility into logistical processes, with real-time insights into the movement of goods, equipment, and personnel. Utilize RTLS for enhanced planning, monitoring, and control of internal operations, optimizing workflows, minimizing inefficiencies, and reducing costs.
  • Optimized fleet allocation for transport orders

    Leverage real-time guidance with RTLS to streamline material handling, boosting productivity, cutting costs, and enhancing warehouse efficiency. Respond swiftly to changing demands, ensuring timely deliveries and staying competitive in the evolving market.
  • Real-time alerts for process deviations & supply chain interruptions
    Swift identification and response to operational disruptions, ensure on-time order fulfillment and sustained customer satisfaction. Utilize RTLS to monitor inventory, track goods' movement, and optimize workflows, ultimately enhancing efficiency, cutting costs, and boosting profitability.
  • Location-based verification for process blocking and clearance

    Implement RTLS in intralogistics for location-based verification, improving process safety with efficient process blocking and clearance. Track resource locations to ensure processes are executed only with the required resources available, minimizing the risk of accidents and errors. Real-time monitoring of resource movements reduces delays and downtimes, enhancing overall productivity.
  • Collision avoidance



    Prompt detection and prevention of potential collisions. The CAS can automatically halt industrial trucks, alert pedestrians with wristband vibrations, and provide drivers visual and auditory signals to avoid accidents. Prioritize safety, efficiency, and productivity with this innovative and reliable solution in intralogistics. Its implementation significantly reduces the risks of accidents and injuries, benefiting the entire supply chain.
  • Alarms for security perimeters & unauthorized personnel
    Implement RTLS for instant security alerts on unauthorized access attempts, using sensors and tags to track personnel and assets in real-time. Ensure a safe and secure intralogistics environment, reducing the risk of theft or unauthorized entry, and allowing businesses to focus on core operations with confidence.

How Intralogistics Optimization Works with Inpixon RTLS

Real-Time Location Systems (RTLS) in warehouse operations facilitate precise inventory, personnel, and equipment tracking. Here's a succinct explanation of how RTLS works in a warehouse setting:

  • RTLS Tags: Items such as pallets, products, or forklifts are equipped with RTLS tags. These tags continuously emit signals, which are captured by RTLS receivers strategically placed throughout the warehouse.
  • RTLS Receivers (Anchors): RTLS receivers, also known as anchors, are positioned strategically within the warehouse. Anchors capture signals from RTLS tags and transmit the information to a central system.
  • Location Calculation by the RTLS Platform: The RTLS platform calculates the precise location of tagged objects based on the received signals. This location data is updated in real time, enabling continuous tracking of inventory movements within the warehouse.
  • Integration of Location Data into Enterprise Applications: Location data is integrated into Warehouse Management Systems (WMS) or other enterprise applications. This integration establishes a seamless connection between the physical warehouse environment and digital enterprise systems.
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Intralogistics System Building Blocks:

Your solution is unique to your business. That’s why we’ve built our comprehensive platform to be flexible and dynamic, allowing you to leverage multiple types of technologies to power a wide array of use cases, build tailored location-aware hardware and solutions, and seamlessly integrate with asset management applications, IoT platforms, and other external systems to solve your unique problems.
  • Inpixon RTLS Platform-1

    RTLS Platform & ERP/WMS Integration

    Inpixon's RTLS platform ensures real-time forklift tracking, boosting supply chain visibility. This technology-agnostic solution automates processes, providing actionable insights for strategic decisions and optimizing overall equipment effectiveness. Seamlessly integrating data from various RTLS technologies and IoT sources into ERP, MES, and WMS systems, it streamlines operations for efficient asset, vehicle and material tracking and operational excellence.

  • UWB-RTLS-NODE

    RTLS Node UWB

    The RTLS NODE UWB stands out as a fixed antenna system designed for real-time indoor positioning, particularly suited for Gabelstapler tracking. This robust UWB positioning antenna provides precise ±40 cm location accuracy and includes an internal accelerometer and temperature sensor.

    As a low-maintenance and cost-efficient RTLS anchor, the RTLS NODE UWB offers remarkable scalability for indoor applications. It seamlessly complements GPS or chirp technologies. With its rugged and waterproof housing, this solution is a durable choice for demanding industrial deployments, ensuring reliable and accurate vehicle tracking in various environments.

  • Chirp-Icon-01

    Inpixon nanoANQ Chirp

    The Inpixon nanoANQ Chirp is a deployment-ready, industrial-grade RTLS anchor built for long-range location tracking applications across indoor and outdoor environments. It leverages unique Chirp RF technology to deliver long-range positioning of up to 500 meters with 1-2 meter location accuracy.

  • Mask group (4)-1

    VehicleTAG+

    The VehicleTAG+ is a cost-effective industrial tag designed for tracking forklifts, autonomous industrial vehicles, and AGVs. This multisensor tag enables real-time tracking using UWB, GPS, and optional LiDAR technology. It provides seamless indoor and outdoor tracking and includes integrated sensors for temperature, humidity, movements, and shocks.

    With enhanced connectivity through CAN-Bus, Wi-Fi, BLE, and optional sensors like fork RFID readers, the VehicleTAG+ is well-suited for various industrial applications. Engineered to optimize overall equipment effectiveness (OEE), it enhances quality and flexibility in production and intralogistics. Easy to install on material transport vehicles, it is hardwired to a power source for consistent operation.

  • AssetTAGPro-230x148-blue

    AssetTAG Pro

    The AssetTAG Pro is a powerful UWB tracking tag. With superior battery life support for wide temperature ranges, this robust tag is ideal for real-time rack and load carrier tracking applications, mobile robots, production skids, indoor navigation, and more.

  • AssetTAGCompact-230x148-blue-1

    AssetTAG Compact

    The AssetTAG Compact is a versatile ultra-wideband (UWB) tag. This compact and robust tag was designed to address a wide range of applications including identification, presence detection, asset location tracking in complex industrial warehouse and manufacturing areas, real-time location tracking of load carriers, indoor navigation, yard management, smart building, autonomous driving, and more.

  • AssetTAGMicro-230x148-blue

    AssetTAG Micro

    The AssetTAG Micro is a lightweight and low profile ultra-wideband (UWB) tag designed to track the real-time location and movements of small assets including tools, load carriers, small boxes, and the like across large facilities.

  • AssetTAG+-230x148-blue

    Inpixon Asset Tag

    The Inpixon Asset Tag is a long-range, industrial-grade chirp spread spectrum (CSS) tag that accurately tracks the real-time location and movements of critical mobile assets across large facilities such as warehouses, factories, hospitals, and other process-driven environments. Its 2.4Ghz CSS technology enables reliable indoor and outdoor applications with no license required.

  • rfid icon

    RFID

    Warehouse management: RFID tags can be attached to storage materials, pallets, or containers. This enables efficient warehouse management, as the forklift truck can automatically read the RFID tags and transfer the data to the WMS. This makes it easier to track inventory, manage stock, and avoid errors in the movement of goods.

    Load identification: RFID can be used to verify the identity of loaded materials or products. This is particularly useful to ensure that the forklift lifts the correct load and transports it to the intended location.

    Automation of processes: Automated processes can be implemented using RFID. This includes, for example, the automatic recognition of loads during storage and retrieval and triggering actions such as updating inventory data or opening gates.

    Access control: RFID can control access to certain areas or functions of the forklift. This ensures that only authorized personnel can perform certain actions.

  • lidar-telematics-icon

    LiDAR

    Obstacle Avoidance and Navigation: LiDAR sensors enable precise mapping of the vehicle's surroundings in real-time. This promotes effective obstacle avoidance, preventing collisions with objects, other vehicles, or personnel within the warehouse environment. The forklift can navigate through the facility with enhanced safety and efficiency.

    Load Positioning and Handling: LiDAR aids in accurate load detection and positioning. By emitting laser beams to measure distances, it ensures that the forklift aligns perfectly with the load, streamlining the loading and unloading processes. This feature is particularly beneficial when dealing with diverse load sizes and shapes.

    Autonomous Operations: LiDAR facilitates the implementation of autonomous processes in forklift operations. The technology allows for the creation of detailed maps of the warehouse, enabling the forklift to operate autonomously, identify storage locations, and execute tasks such as material retrieval and transportation without human intervention.

    Improved Safety: LiDAR enhances overall safety by providing real-time data on the vehicle's surroundings. It can detect the presence of pedestrians or obstacles in the forklift's path, triggering automatic responses to prevent accidents. This ensures a safer working environment for both operators and other personnel in the warehouse.

    Dynamic Path Planning: LiDAR enables dynamic path planning for forklifts, optimizing routes based on real-time conditions within the warehouse. This not only enhances efficiency but also reduces energy consumption and minimizes wear and tear on the equipment.

  • tags3rdpartysensors

    Sensors

    Temperature and humidity sensors: These sensors monitor the ambient conditions, especially when sensitive goods are transported. They help ensure that storage conditions are maintained and products are not affected by extreme temperatures or humidity.

  • collisionavoidance

    Collision Warnings

    Collision warning lights: If an obstacle is detected, warning lights on the forklift can be activated to alert the driver. These lights are often positioned to be visible, either on the mast of the forklift or in other highly visible locations.

    Acoustic warning signals: In addition to lights, acoustic signals, such as warning horns or beeps, can also be activated to draw the driver's attention to the obstacle.

Intralogistics Solutions FAQs:

  • What is Intralogistics?

    Intralogistics refers to the management and optimization of internal logistics processes within a warehouse, factory or distribution center. It involves the efficient handling, storage, and movement of goods, materials, and information within an organization's internal supply chain. By integrating Real-Time Location Systems (RTLS) into intralogistics operations, businesses can boost efficiency and optimize key performance indicators such as Inventory Turnover, Order Fulfillment Speed, and Inventory Accuracy.

  • Why is real-time information crucial for process control in intralogistics?

    Real-time information is essential for successful process control in intralogistics. This data provides up-to-the-minute tracking, tracing, and monitoring of logistical processes, which is vital for prompt reactions to changes in order dynamics or unforeseen events. With real-time information, companies can optimize their operations, reduce costs, and improve the overall customer experience. Without it, businesses risk falling behind their competitors and losing out on valuable opportunities. Therefore, investing in a real-time information system is crucial for any company looking to stay ahead in the rapidly evolving world of intralogistics.

  • Can RTLS adapt to changes in order volumes and unexpected events?

    In a word, yes. RTLS is an innovative technology that offers dynamic response capabilities, allowing companies to adapt promptly to fluctuations in order volumes or unforeseen events. With its advanced tracking and monitoring capabilities, RTLS enables businesses to make real-time adjustments to their supply chain operations and optimize their resources accordingly. Whether it's a sudden surge in demand or an unforeseen disruption in the logistics network, RTLS can help companies adapt quickly and efficiently, ensuring that they meet their customers' needs and maintain their competitive edge. 

  • What are Auto-ID technologies and how do they contribute to real-time tracking?
    Auto-ID (Automatic Identification) technologies refer to a range of technologies used to automatically identify objects, assets, or individuals without the need for direct human intervention. These technologies play a crucial role in real-time tracking in intralogistics by enabling the automatic and accurate identification of items as they move through various stages of the supply chain.
     
    Auto-ID technologies include barcodes, QR codes, RFID (Radio Frequency Identification), NFC (Near Field Communication), and GPS (Global Positioning System), among others. Each of these technologies offers unique advantages and applications in different logistical settings.
     
    In the context of real-time tracking, Auto-ID technologies contribute in several ways:
     
    Efficient Data Capture: Auto-ID technologies allow for the rapid and efficient capture of data related to inventory items, tools, vehicles, and employees. This data capture occurs automatically as items are scanned or pass through RFID readers, minimizing the need for manual data entry and reducing the risk of errors.
     
    Real-Time Visibility: By integrating Auto-ID technologies with tracking systems, organizations gain real-time visibility into the movement and status of assets within their facilities or across the supply chain. This visibility enables organizations to monitor inventory levels, track the location of items in transit, and identify potential issues or delays in real time.
     
    Improved Inventory Management: Auto-ID technologies facilitate accurate and up-to-date inventory management by providing real-time information on the location, quantity, and status of goods. This information enables organizations to optimize stock levels, reduce stockouts and overstocks, and improve overall inventory accuracy.
     
    Enhanced Efficiency: With Auto-ID technologies, processes such as stocktaking, order picking, and receiving can be streamlined and accelerated. By automating data capture and minimizing the need for manual intervention, organizations can improve operational efficiency, reduce labor costs, and enhance productivity.
     
    Increased Accuracy and Reliability: Auto-ID technologies offer a high level of accuracy and reliability in data capture, minimizing errors and inconsistencies that can occur with manual data entry or tracking methods. This accuracy ensures that organizations have access to reliable information for decision-making and process optimization.
  • How does real-time tracking improve inventory management efficiency?
    Real-time tracking significantly improves inventory management efficiency through several key mechanisms:
     
    Accurate Inventory Visibility: Real-time tracking systems provide up-to-the-minute visibility into the location, status, and movement of inventory items throughout the supply chain. With this real-time data, organizations can accurately monitor inventory levels, identify discrepancies, and proactively manage stock levels to avoid stockouts or excess inventory.
     
    Optimized Replenishment Processes: By continuously monitoring inventory levels in real time, organizations can optimize their replenishment processes. Real-time tracking systems can trigger automatic reorder points or alerts when inventory levels fall below predefined thresholds, enabling timely replenishment to maintain optimal stock levels and meet customer demand.
     
    Reduced Stockouts and Overstocks: Real-time tracking helps minimize the occurrence of stockouts (running out of stock) and overstocks (excess inventory) by providing accurate insights into inventory levels and demand patterns. Organizations can use real-time data to forecast demand more accurately, optimize inventory allocation, and prevent costly stockouts or excess inventory holding costs.
     
    Streamlined Inventory Audits: Traditional inventory audits often require time-consuming manual processes and disrupt operations. Real-time tracking systems automate the inventory auditing process by continuously monitoring inventory movements and reconciling inventory records in real time. This automation streamlines the audit process, reduces manual labor, and minimizes disruptions to daily operations.
     
    Improved Order Fulfillment Accuracy: Real-time tracking enables organizations to fulfill customer orders more accurately and efficiently. By accurately tracking inventory levels and locations, organizations can quickly locate and pick items for orders, reducing picking errors and order fulfillment lead times. This results in improved customer satisfaction and loyalty.
     
    Enhanced Supply Chain Visibility: Real-time tracking extends visibility beyond the organization's internal operations to include the entire supply chain. By tracking inventory in transit and at various stages of the supply chain, organizations can identify potential bottlenecks, delays, or disruptions early on and take proactive measures to mitigate risks and maintain efficient inventory flow.
  • How do real-time alerts help in maintaining process consistency and ensuring on-time deliveries?
    Real-time alerts play a crucial role in maintaining process consistency and ensuring on-time deliveries by providing immediate notifications of any deviations or issues that may arise throughout the supply chain. Here's how real-time alerts contribute to these objectives:
     
    Immediate Issue Identification: Real-time alerts enable organizations to quickly identify any deviations or anomalies in the logistics process, such as delays in shipment, inventory shortages, or equipment malfunctions. By receiving instant notifications, teams can promptly address issues before they escalate, helping to maintain process consistency.
     
    Proactive Problem Resolution: With real-time alerts, organizations can take proactive measures to address issues as soon as they occur. For example, if a shipment is delayed or a critical piece of equipment requires maintenance, real-time alerts can notify relevant personnel immediately, allowing them to take corrective actions promptly and minimize disruptions to the overall logistics process.
     
    Enhanced Communication and Collaboration: Real-time alerts facilitate communication and collaboration among different stakeholders involved in the logistics process. By automatically notifying relevant parties, such as warehouse staff, logistics coordinators, and transportation providers, real-time alerts ensure that everyone is aware of any issues or changes that may impact delivery schedules or process consistency.
     
    Optimized Resource Allocation: Real-time alerts enable organizations to optimize resource allocation and prioritize tasks based on real-time information. For example, if a delivery truck encounters unexpected traffic delays, real-time alerts can trigger rerouting or rescheduling of other deliveries to ensure on-time deliveries for high-priority orders.
     
    Improved Customer Satisfaction: By promptly addressing issues and ensuring on-time deliveries, real-time alerts contribute to improved customer satisfaction. Customers appreciate timely and transparent communication regarding the status of their orders, and real-time alerts help organizations meet delivery commitments and exceed customer expectations.
     
    Continuous Performance Monitoring: Real-time alerts provide organizations with continuous monitoring of key performance indicators (KPIs) related to process consistency and delivery timelines. By tracking KPIs in real time, organizations can identify trends, pinpoint areas for improvement, and implement corrective actions to enhance overall process consistency and delivery performance over time.

Intralogistics Resources
IoT

Key Trends for Smart Factories & Intralogistics in 2024

16 minute read | January 22, 2024
IoT

Optimizing Production with Material Flow Analysis & Automation

15 minute read | April 28, 2022
IoT

Integrating Auto-ID into Logistics and Production in 2023

15 minute read | June 1, 2022
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